Sep 19, 2014

Drying Corn

Corn harvest is an exciting, busy time of year that can be stressful, but is still extremely fun. There's never enough hours in the day to get what needs to be accomplished done and all hands are on deck. This is a photo of my family helping out with corn harvest in 2012. 



More often than not, corn harvested in the Midwest will require some drying so it won't become moldy over the winter and next summer while farmers store it. Corn dryers work kind of like a dryer for your laundry. The dryer heats up to eliminate all the moisture in the grain; at least that's the goal. 

Corn dries for different lengths of time based on the maturity level and moisture percentage of the corn when harvested. To efficiently dry corn, you have to be careful not to damage the corn kernel but still adsorb all the moisture. The drying process should also be done in a timely manner as to not slow down the harvest and be completed before snow and winter. Overall, farmers want to make the corn safe to be stored for an extended period of time and can be sold at highest possible quality to the end user. 

Corn that is at 23% moisture or higher, should not be stored in a grain bin because it could freeze together over the winter, resulting in clumps of corn that won't unload easily or at all. The chart below illustrates the suggested number of days that corn should be dried. The numbers across the top show temperatures, and the ones on the left side are the percentage of moisture in the corn.


"Approximate" Allowable Storage Time (Days) for Cereal Grains

page4image2184 page4image5712
Temperature (F) 
     M.C. (%) 
30
40
50
60
70
80
14
*
*
*
*
200
140
15
*
*
*
240
125
701
16
*
*
230
120
70
40
17
*
280
130
75
45
20
18
*
200
90
50
30
15
19
*
140
70
35
20
10
20
*
90
50
25
14
7
22
190
60
30
15
8           
3
24
130
40
15
10
6
2
26
90
35
12
8
5
2
28
70
30
10
7
4
2
page4image123088
30
60
25
5
5
3
1
page4image134888
Based on composite of 0.5 percent maximum dry matter loss calculated on the basis of USDA research at Iowa State University; Transactions of ASAE 3330337, 1972; and "Unheated Air Drying," Manitoba Agriculture Agdex 732-1, rev. 1986.
* Approximate allowable storage time exceeds 300 days.


Combination Drying
Combination drying is the most common method today because it allows the greatest efficiency and grain quality. Combination drying is a delayed-cooling method where you take the grain up to a very hot temperature (about 200 degrees) and then move it to a bin to cool it slowly with ambient air. 

Image obtained through Google Images


Dryeration
Dryeration is less commonly used, simply because it requires more steps. In dryeration, once the corn is hot from the dryer, its put into a dryeration bin where it sits hot for 4-12 hours. This is called "delayed cooling". The idea is that the longer you let if cool off by itself, the less energy it will take to cool it manually. After it's cooled it's moved into a different bin for storage. Throughout this process there's a ton of condensation while the corn is cooling. This is why the corn must be moved to a different bin for storage, or it would go bad and get moldy along the walls and top of the bin. 


Dryeration example: high-temperature dryer system with two tempering bins. Tempering bins are filled in alternating order, making sure hot grain has at least 4 hours of time to temper before exposure to cooling air. After the grain has tempered and cooled, it's transferred to a storage bin.


Information taken from:
 <http://www.ag.ndsu.edu/extension-aben/documents/Corn_Drying_and_Storage_Tips_for_2011.pdf>
<https://store.extension.iastate.edu/Product/pm2089k-pd>
<http://www.agriculture.com/crops/grain-handling-and-storage/grain-dryers/two-delayedcooling-methods_182-ar45128>

Sep 12, 2014

Who Is the Farmgirl?

Hello Everyone and thanks for stopping by to visit my blog. This is my first blog, so I'm really excited to get started! My name is Danna Sabolik and I grew up on a dairy farm/grain operation in west central Minnesota. I am very passionate about agriculture and right now I am studying Agriculture Communications at North Dakota State University

Go Bison!

Like I said, I grew up on a dairy farm where my uncle, dad and our family milks around 250 Holstein cows. We also raise all our replacement heifers, which means that from the day the calf is born she stays on our farm and we will raise her until she's old enough to have a calf. Once she calves, she will enter our milk production and we start the same cycle over again with the new calf. Grandpa started the farm in 1968 with only 50 cows. Eventually my dad and his brother took over and now the whole family farms together. We also farm just under 2,000 acres of corn and soybeans. 

My Dad also works off the farm as a Regional Sales Manager for Arysta LifeScience. Through his work, I’ve seen a greater picture of Agriculture throughout the world and have been inspired to pursue a career in agriculture. 

Dad and I

My blog is going to focus on food production agriculture. Since I grew up on a dairy farm, I know a lot about milk production and how we take care of our cows. I'm also going to talk about our grain production.

So a little more about me: I have shown dairy cattle for 7 years through 4-h, and that's something that's very important to me. I love to hunt, fish, camp and do almost anything outdoors. I love to play sports like basketball, volleyball, golf and I can even snowboard. I also like to read, spend time with friends and family, and I love to learn! I have four younger siblings, one sister and three brothers. I love them and my parents very much and am proud to call them my family. I am also a coffee addict and I love to go shopping and get dressed up. I mean, who doesn't? ;)

My family on the 4th of July (Corn's knee high!)

My sister and I after a basketball playoff game.

My family on a camping trip in Jackson Hole, WY 


Some of my best friends :)


My sister and I at a volleyball game

One of my senior pictures

Doing chores! Gotta take that felfie! (farm selfie)

Golfing 

I told you I love coffee!

Working with the cattle. She leads like a charm!

My dad and I with the first deer I killed on my own

More felfies! I love cows :)

My siblings and I on show day at the county fair

My family being silly


More coffee with Mom!


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